Fast Custom CNC Aluminum Components
You Design, We Machine！Premium Aluminum Parts on Demand.
- 3-10 day Fast Turnaround
- Tolerances down to ±0.02 mm
- Premium Surface Finishes
- Global Fast Shipping
Our CNC Machining Capabilities
CNC Milling
3, 4 & 5-Axis
High-precision machining for complex aluminum geometries. 5-axis capabilities eliminate multiple setups for supreme accuracy.
Learn More ➔CNC Turning
& Mill-Turn
Rapid, highly concentric machining for cylindrical aluminum components. Live tooling enables combined operations to reduce lead times.
Learn More ➔Surface Finishing
Anodizing & More
Enhance durability and aesthetics with professional surface treatments, including bead blasting, anodizing, and polishing.
Learn More ➔Aluminum Extrusion
Custom Profiles
High-quality custom extruded aluminum profiles with tight tolerances, ideal for structural, architectural, and industrial applications.
Learn More ➔Precision Aluminum Alloys for Every Application
Best For: Widely used for custom enclosures, automotive brackets, robotic arms, and general multi-axis milled parts.
Advantages: Features excellent machinability and superb weldability, and it accepts color anodizing beautifully for a flawless finish.
Best For: Essential for highly stressed components like aerospace structural parts, precision gears, and military-grade equipment.
Advantages: Delivers exceptional mechanical strength and fatigue resistance, making it the ultimate choice for weight-critical engineering designs.
Best For: Perfect for custom thermal heat sinks, high-end consumer electronic housings, and architectural frames.
Advantages: Provides great thermal conductivity and produces the most visually stunning, flawless cosmetic finish when surface treated.
Best For: Frequently specified for marine components, electronic chassis, fuel tanks, and complex sheet metal enclosures.
Advantages: Offers outstanding saltwater corrosion resistance, high fatigue strength, and exceptional bending and forming capabilities.
Best For: Heavily utilized in transport applications, highly stressed trusses, precision turning parts, and heavy-duty industrial fixtures.
Advantages: Combines higher strength than 6061 with excellent corrosion resistance, ensuring superb performance in machining and welding.
Best For: Predominantly used in aircraft fittings, tension members, scientific instruments, and high-performance automotive parts.
Advantages: Offers an incredible strength-to-weight ratio and maintains good machinability for precision engineering.
Surface Finishes For CNC Machined Aluminum Parts
Anodizing
Painting
Coating
Polishing
Sandblasting
Laser Marking
Choosing the Right Surface Finish For CNC Aluminum Parts
Selecting the appropriate surface finish for your CNC machined aluminum parts depends on the specific requirements of your application, including aesthetics, corrosion resistance, wear resistance, and functionality. At RALLY, we offer a wide range of surface finishes to meet your needs, ensuring that your parts not only perform well but also look great. Our expertise in surface treatments guarantees high-quality results that enhance the durability and appearance of your aluminum components.
Industries We Serve
Consumer Electronics
High-precision aluminum enclosures and heat sinks, offering sleek aesthetics and excellent thermal management.
Learn More ➔High-End Audio & Visual
Vibration-dampening components and premium surface finishes for audiophile-grade acoustic performance.
Learn More ➔Industrial Automation & Robotics
High-strength structural brackets and robotic components engineered for repetitive precision and durability.
Learn More ➔Telecommunications & RF
Custom microwave housings and antenna mounts ensuring optimal signal shielding and thermal conductivity.
Learn More ➔Automotive
Lightweight, tight-tolerance aluminum parts designed to reduce vehicle weight and improve overall efficiency.
Learn More ➔Aerospace
Mission-critical components machined to strict industry standards, guaranteeing durability in extreme conditions.
Learn More ➔Equipment & Inspection
Quality Control
Optical Vision System
Non-contact 2D measurement for intricate profiles and surface finish verification.
Automated Metrology
High-accuracy scanning of aluminum housings for consistent batch production quality.
Comprehensive QC
Multi-axis probing to confirm full compliance with precise engineering specifications.
Surface Finish Analysis
Profilometer testing to ensure Ra values meet strict aerospace and industrial standards.
Alloy Material Hardness
Verifying the structural integrity and temper of aluminum alloys like 6061-T6 and 7075-T6.
Featured Aluminum Projects
4 Steps to Quickly Get Custom Parts
1. Upload Files
Submit technical drawings (2D &3D) of the part with purchase quantities and material requirements, all files support NDA.
2. Quotation
Within 12 hours we will provide a manufacturability design analysis and an accurate quote.
3. Manufacturing
Once the design and materials have been selected, CNC machines machine the raw materials into the exact part required.
4. Delivery
Once all parts pass quality assurance, they are securely packaged and shipped to you via DHL/UPS.
Our Happy Clients
Franklin H.
Project Director
“Our aerospace project required parts with extremely precise specifications and RALLY delivered exactly what we needed. The parts passed our quality tests with flying colors, showcasing a 99% pass rate.”
Alison Grey
Purchasing Manager
“Working with RALLY has been a game-changer for our supply chain. Their no MOQ policy allowed us to order exactly what we needed without excess, reducing our overall costs.”
Michael T.
Engineering Manager
“We required custom-machined components for a new medical device and decided to partner with RALLY due to their capability to work with a wide range of materials. The parts were delivered on time and to our exact standards.”
James P.
Engineering Director
“Our experience with RALLY has been extremely positive. We required custom-designed parts made of a specific alloy, and RALLY’s vast selection of materials made them the perfect partner for this project. The parts arrived on schedule and performed superbly in application tests. “
What are your core CNC machining capabilities?
Do you provide secondary surface finishing for machined parts?
Which aluminum alloys do you most commonly machine?
What is the tightest machining tolerance RALLY can achieve?
What is your standard turnaround time for prototypes vs. mass production?
How quickly can I get a quote for my project?
What CAD file formats do you accept for quoting?
How do you ensure the dimensional accuracy of my parts before shipping?
Get in Touch
Ready to get started? Contact us today for a free quote!
Aluminum Alloy Grades
6061-T6, 7075-T6, 5052, 6063, 2024, Mic-6 Tooling Plate, and custom alloys.
Machining Capabilities
From ultra-thin walls (0.5mm) to complex 5-axis contoured surfaces and deep cavities.
Premium Surface Finishes
Anodizing (Type II & III), Bead Blasting, Polishing, Chemical Film (Alodine), and Custom Powder Coating.
Strict Confidentiality & NDA
We will treat your drawings with the utmost confidentiality and are happy to sign an NDA.
Inquiry Form
Let’s Start A New Project Today, Get Free Samples!